PRECISION FORMING
Vision-aligned precision forming and die cutting
Machine vision aligns printed features, tooling holes, edges or reference marks before precision forming or die cutting with a steel die or etched die.
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The correct approach depends on the workpiece reference, die type, material behavior, cutting force, loading method and measurable acceptance criteria. These conditions are reviewed as one production process.
APPLICATIONS
Applicable workpieces and processes
These are common applications. Material behaviour, imaging and the acceptance method must be validated with the actual workpiece.
- ✓FPC and PI coverlay forming
- ✓ITO and touch-panel outline cutting
- ✓Printed films and membrane switches
- ✓Irregular holes and internal or external profiles
REQUIRED ENGINEERING INPUTS
Conditions required for technical review
- 01
Which feature defines the alignment reference?
- 02
What material and die type will be used?
- 03
What finished-profile tolerance and inspection method are required?
- 04
Is manual, stacked automatic or other loading required?
ENGINEERING BASE
Equipment and engineering capabilities available for integration
ATP-390-T53 Vision-Aligned Automatic Precision Profile-Forming Machine
- Machine feature: Steel-die working envelope up to 150 × 150 mm
- Machine feature: High forming force supports multi-cavity punching of irregular profiles
- Machine feature: Vision alignment using gold-finger edges, dummy gold fingers, tooling holes or L-shaped fiducials
- Machine feature: Forming force up to 5 tonnes
- Machine feature: Fully automatic stack feeding, processing and collection
- Machine feature: Tension clamping stabilises the workpiece during precision forming
- Workpiece size: X: 150–500 mm, Y: 150–300 mm
- Punching accuracy: ±0.025mmrelative to the recognition mark position or mean deviation
- Automatic loading and unloading: standard
- Die capacity: 150 × 150 mm
- Illumination: high-intensity white LED transmitted and reflected light
Custom forming and die-cutting equipment
- Steel-die or etched-die concept review
- Vision-recognition method selection
- Workpiece restraint and tension design
- Loading, unloading and safety integration
The listed equipment and services define the current public scope. Final specifications, test methods and acceptance criteria are established in the project documents and verified with the actual workpiece.
FAQ
Questions about Vision-aligned precision forming and die cutting
Should the machine be selected before the die is confirmed?＋
The machine and die should be reviewed together. Die dimensions, force, locating method and workpiece behavior affect the suitable machine configuration.
Can catalog accuracy be applied directly to every material?＋
No. Published values are tied to stated test conditions; final acceptance must be verified with the actual material, tool and measurement method.